This "Plug & Play" bike-specific wiring harness replaces the fragile OEM glass fuses and puts all 3 in a conveniently accessible location that does not require you to peel the bike apart for access.
This kit uses space saving ATM mini fuses.
Replaces the main (20 amp), headlight (10 amp) and radiator fan (10 amp) fuses.
Connection to the radiator fan requires splicing using the supplied 'Posi-lock' connectors - light years ahead of crimp connects (and MIL-spec too).
Shown with weatherproof fuse cover removed.
Application list:
KLR650A, '86-'07
Customer Reviews
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help. Great product , horrible instructions! (Posted on 7/6/2016) - Review by jetpoweredmonkey
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Bonus tip - after you take out the old glass fuse holder, remove the red two-pin connector, solder the ends together and you now have a handy jumper to bypass your side stand switch if it fails out in the field. (Posted on 4/11/2016) - Review by Jay Gnar
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The kit is small, relatively easy, complete and comes with very detailed instructions. A great deal that may get your butt out of a pickle one day.
Installation was wicked fast and following the instructions, quite easy. Plug and play for the most part, with only two wires (fan) that need to be cut. This is where my only hiccup occurred.
I'm not sure who the munchkin was that suggested, trialed, then included the "twist lock" fasteners in the kit, but I'd LOVE to see a picture of their incredibly small and nimble fingers using said connectors. I've got a few years of wrenching under my belt, and I'll be damned if I could twist, insert, turn and lock those wires into place. I don't have sausage fingers, neither would they be classed as petite, but dear sweet Holy Cow. There was no way I could accomplish that seemingly small task.
I used crimp - type butt connectors and heat shrink tube. Simple. ..
That one tiny point was my only complaint.
This is an excellent upgrade, well thought out, we'll equipped, and definitely worth your hard earned "farkle money".
(Complaint was entirely tongue in cheek) (Posted on 12/29/2015) - Review by Sparky
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I bought this fuse relocation harness and was very impressed with the very high quality. It was easy to install, just unplug the old fuses and install the new harness. The radiator fan fuse did require cutting the old fuse holder out, but the electrical connectors that were provided made that part of the installation easy as well. No need for a crimping pliers.
All in all this is certainly one of the best mods I have ever done to my trusty KLR. (Posted on 9/11/2014) - Review by Knightsabre
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Well, this part takes care of ALL OF THAT. Not only does it replace those fragile glass tubes with hearty MICRO-BLADE fuses, it also places them in a position that you can actually GET TO without having to tear your KLR half apart (Oh, and did I mention that it's waterproof?)! PLUS: It's PLUG-AND-PLAY, with the exception of the fan fuse, which is almost as easy, with the supplied Posi-Lock connectors. EASY-PEASY!
TWO BIG THUMBS-UP! If you don't have this mod yet, GET IT. You'll thank yourself later! (Posted on 7/15/2014)
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